Behind the Scenes at American Litho: How We Deliver Print Excellence

American Litho BTS Carol Stream IL - V2

At American Litho, our commitment to precision, quality, and innovation drives every project we undertake. From highly-personalized direct mail campaigns and custom packaging solutions to expansive commercial print runs, we leverage state-of-the-art technology, a team of seasoned professionals, and stringent quality control measures to ensure each piece not only meets but exceeds expectations.

Join us for an exclusive behind-the-scenes look at how we bring your print and packaging projects to life.

Advanced Printing Technology: Innovation at Every Step

Our dedication to excellence begins with our investment in cutting-edge printing technology. Recognized as a Top 5 U.S. direct mail print and digital communications company, we’ve recently expanded our capabilities with the addition of the HP T490 HD PageWide Digital Web Press. This 42-inch press is the industry’s most productive digital color duplex press, delivering up to 1,000 feet per minute, enabling high-end color direct mail with 100% variable data capabilities. And coming in April 2025:  HP’s T4250 HDR PageWide Digital Web Press!

Our diverse fleet includes:

Web presses – Ideal for high-volume, cost-efficient print runs.
Digital web presses – Perfect for personalized, data-driven print solutions with variable content.
Sheet-fed presses – Delivering superior quality for detailed, high-impact print materials.

Equipped with automated quality control systems, and a dedicated quality control department like no other we monitor every print in real-time, ensuring consistency from start to finish.

We operate a diverse fleet of presses, including:

Web presses – Ideal for high-volume, cost-efficient print runs.
Digital web presses – Perfect for personalized, data-driven print solutions with variable content.
Sheet-fed presses – Delivering superior quality for detailed, high-impact print materials.

A Team of Print Experts Dedicated to Your Success

Our technology is complemented by a highly skilled team that plays a pivotal role in every stage of the process.

This includes:

Press Operators – Experts in running advanced printing presses to deliver superior print quality.
Designers & Prepress Specialists – Ensuring files are optimized for flawless execution.
Quality Control Inspectors – Meticulously reviewing prints for accuracy and consistency.
Customer Service Representatives – Seamless communication and project coordination from inception to completion.

We invest in ongoing training and education, ensuring our team remains at the forefront of industry trends and techniques. The result? Flawless execution and unparalleled customer service.

Meticulous Prepress Process: Ensuring Perfection Before Print

Before production begins, our prepress specialists meticulously prepare and optimize every project. This stage encompasses:

File optimization – Ensuring resolution, color accuracy, and layout precision.
Color managementOur G7 Master Facility Certification guarantees consistency across all prints.
Proofing & approval – Clients receive accurate proofs to review before final production.

This critical step eliminates errors before printing begins, saving time, resources, and ensuring exceptional results for every project.

High-Quality Materials: The Foundation of Outstanding Print

At American Litho, we recognize that exceptional print quality begins with the selection of premium materials. Our commitment to sustainability is evident through our certifications from the Forest Stewardship Council® (FSC®), the Sustainable Forestry Initiative (SFI), and the Program for the Endorsement of Forest Certification (PEFC). These certifications ensure that our paper stocks are sourced from responsibly managed forests, safeguarding biodiversity and promoting ecological balance.

In addition to responsible sourcing, we utilize environmentally friendly, vegetable-based inks, primarily derived from soy. These inks produce vibrant, high-quality images while minimizing environmental impact. Our dedication to sustainability extends to our recycling initiatives, where we diligently recycle scrap paper and other materials, ensuring they are responsibly repurposed.

By integrating these eco-friendly practices, we not only uphold our environmental responsibilities but also provide our clients with print solutions that are both superior in quality and aligned with sustainable values.

Why It Matters to You, Our Valued Customer

At American Litho, we recognize that exceptional print quality begins with the selection of premium materials. Our commitment to sustainability is evident through our certifications from the Forest Stewardship Council® (FSC®), the Sustainable Forestry Initiative (SFI), and the Program for the Endorsement of Forest Certification (PEFC). These certifications ensure that our paper stocks are sourced from responsibly managed forests, safeguarding biodiversity and promoting ecological balance.

In addition to responsible sourcing, we utilize environmentally friendly, vegetable-based inks, primarily derived from soy. These inks produce vibrant, high-quality images while minimizing environmental impact. Our dedication to sustainability extends to our recycling initiatives, where we diligently recycle scrap paper and other materials, ensuring they are responsibly repurposed.

By integrating these eco-friendly practices, we not only uphold our environmental responsibilities but also provide our clients with print solutions that are both superior in quality and aligned with sustainable values.

Want to see our operations in action?

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